Excellent Degassing and Filtering Pelletizing Line

Our top-tier Excellent Degassing and Filtering Pelletizing Line excels in degassing and filtering, preventing overheating or degradation during plastic recycling. This ensures consistent, high-quality output of plastic particles.

Excellent Degassing and Filtering Pelletizing Line

Introducing the Excellent Degassing and Filtering Pelletizing Line, our newly developed standard recycling granulation system paired with the innovative SCF self-cleaning filtration system. This powerful combination effectively handles and eliminates up to 5% of pollutants from the melt flow. It’s an ideal solution for re-granulating highly polluted materials.

Applications include PE, PP, PS, and ABS.

Features/Advantages

FEEDING

In our standard design, plastic scraps like film, filament, and raffias are transported into the compacting chamber using a belt conveyor. For handling scrap rolls, an optional method involves a roll-hauling device. The motor drives for both the conveyor belt and hauling device work in conjunction with the ABB inverter. The feeding speed of the conveyor belt or roll-hauling mechanism is fully automated, adjusting based on the compactor’s fill level. A metal detector can be integrated with the belt conveyor and linked to the control system. It serves to alert and halt the system should any metal be detected during feeding.

COMPACTOR IS EQUIPPED WITH AIR EXHAUSTING DEVICE

The compactor comes with an air exhausting device. As the rotor knife and stator knife mechanically operate at the base of the compactor, the temperature within the compactor gradually rises due to continuous cutting and friction, causing moisture and dust on the raw material’s surface to rise to the top. This device effectively eliminates moisture and dust, eliminating the need for additional energy consumption to address moisture concerns. Consequently, it further dries the material before granulation, reducing the pressure on the back-channel device dealing with plastic moisture. This enhances operational efficiency and improves product quality.

SLIDING GATE WITH SERVO MOTOR

This system accommodates both hard and soft materials. The sliding gate regulates how long the material stays in the compactor, allowing for pre-drying and ensuring that only clean, dry material enters the barrel. Any material that doesn’t meet treatment standards won’t proceed to the next stage. The PLC precisely manages the quantity of forced feeding materials to maintain production capacity.

PROTECTION SYSTEM

* The Excellent Degassing and Filtering Pelletizing Line prioritizes safety throughout its operation. Each operational point and rotating component is equipped with electrical safety switches to ensure the production process is safe, safeguarding the lives of our clients’ staff during machine operation.
* Thanks to precise temperature control and an optimized plasticization design, the ACS-Pro system reliably produces high-quality plastic granules.
* The Excellent Degassing and Filtering Pelletizing Line meticulously follows the logistics of each modular part and comprehends the specifications of each recycle type. This guarantees that related recycles undergo optimized pre-heating and compacting conditions within the compactor, preventing overheating or degradation of plastic recycles.

REMOTE MONITORING AND INFORMATION TRANSMISSION

The Excellent Degassing and Filtering Pelletizing Line offers a remote monitoring and transmission functionality through a system program and Bluetooth. This enables remote monitoring and information transmission.

THE ROTATORY BLADES OF COMPACTOR

The rotating blade and fixed blade cut the material into small flakes. The high-speed rotating blades generate frictional heat, pre-heating and shrinking the flakes.

INTELLIGENT CONTROL

Intelligent Start: With a single button, the Excellent Degassing and Filtering Pelletizing Line can initiate its set logistical sequence and meet material processing requirements. Interlocked system modules can be activated with just one button press.
Intelligence Stop: With a single button, each relevant modular part within the Excellent Degassing and Filtering Pelletizing Line can be shut down.
Emergency Stop: The Excellent Degassing and Filtering Pelletizing Line is equipped with an emergency stop function to address any uncertain risks that may occur during machine operation.

SINGLE SCREW EXTRUDER

Our uniquely designed single screw extruder gently processes and blends the materials, ensuring homogeneity. Our bi-metal extruder features exceptional resistance to corrosion, wear, and offers a long lifespan.

BARREL

Thanks to its exceptional L/D ratio, the single-stage extruder in the production line can function as a double-stage extruder. Following the middle double-piston type screen filter, an additional filter can be included at the end. This dual-filter standard significantly enhances the quality and performance of the final product particles.

DOUBLE VACUUM DEGASSING ZONES

Equipped with two vacuum degassing zones, this system efficiently removes volatiles like micro-molecules and moisture, significantly enhancing the quality of granules. It’s particularly well-suited for heavy printed materials.

LIQUID OUTLET

This process is ideal for enhanced melt filtration and increased production requirements. In the initial stage, two or more single screw extruders can be configured for a two-stage pelletizing production line. Subsequently, they can simultaneously feed into the second-stage extruder.

NONE-STOP PISTON TYPE FILTER

* You can install a standard single-plate/piston double-station screen changer or a continuous non-stop double plate/piston four-station at the extruder head to achieve substantial filtration performance.
* Extended screen lifespan and reduced screen change frequency: This is attributed to large filter areas, leading to longer-lasting filters.
* User-friendly and continuous operation: Changing screens is quick and easy, allowing the machine to continue running without interruptions.
* Extremely cost-effective operation.

PLATE TYPE FILTER

The Plate type filter is designed in a continuous configuration comprising two filter plates. At least one filter remains operational during screen changes. A ring-shaped heater ensures consistent and stable heating.

SELF CLEAN FILTER

This model integrates our proprietary self-cleaning filter system. The innovative SCF self-cleaning filtration system enables continuous recycling extrusion, particularly well-suited for re-pelletizing highly contaminated materials. The SCF filtration system is capable of managing and removing up to 5% of contaminants from the molten flow, segregating contaminants such as paper, wood, aluminum, unmelted plastic, and rubbers.

WATER RING PELLETIZING SYSTEM

* A self-adjusting pelletizing head ensures optimal granulate quality and prolonged uptime by maintaining consistently correct blade pressure.
* The RPM of the rotary blades is automatically regulated based on the pressure of the extruding melt.
* Quick and effortless pelletizer blade replacement, without the need for adjustment, saves valuable time.

UNDER-WATER PELLETIZING SYSTEM

This highly automated pelletizing system is ideal for materials with high MFI (Melt Flow Index) and high production capacity demands. The system comprises a pelletizer, valve, conveying pipeline, dewatering vibrating screen, and silo.

VIBRATION DRY

* An advanced dewatering vibration sieve, coupled with a horizontal-type centrifugal dewatering mechanism, delivers highly efficient dried pellets while consuming less energy.
* Assembled sieves: The sieves are secured in place using screws instead of welding, allowing for easy future replacement or changes.

PLASTIC PARTICLES

The end product is plastic particles, which can be reused to produce high-quality plastic products once again.

PACKING SYSTEM

* The final approved granules are stored here. The drying shaker, combined with the horizontal centrifuge, ensures excellent drying outcomes with minimal energy consumption. * Capacity online monitoring & Quantitative weighing system.

ADVANTAGES

* Combining crushing, compacting, and pelletizing into a single system reduces labor costs. * Enhanced feeding efficiency, suitable for film, filament, raffia, and foaming materials. * Lower initial investment for a high-quality and durable machine. * Low energy consumption paired with high production output. * Available overseas installation and training services. * Machine warranty inclusive of stocked spare parts and timely delivery.

Technical Specifications
Heater of barrel
Ceramic heater or Far-infrared heater
Cooling of Barrel
Air cooling of fans through blowers
Vacuum deashing exhaust
Two Double-zone vacuum degassing system (Standard)
Pelletizing type
Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Optional device
Metal detector, Roll hualing off device, Masterbatch and additives feeder
Technical services
project design, factory construction, installation and recommendations, commissioning
Model
Compactor Volume (L)
Screw diameter(mm)
L/D ratio
Productivity(kg/h) for LDPE/LLDPE
Productivity(kg/h) for BOPET/PET
TT-ACS-PRO1008
800
100
50
400-500
500-600
TT-ACS-PRO1414
1400
140
50
900-1000
900-1150
TT-ACS-PRO1616
1600
160
50
1300-1500
1200-1600
TT-ACS-PRO1828
2800
180
50
1800-2000
1800-2100

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