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Home / Plastic Recycling / SHREDDER

Shredder – Carbon Steel Plastic Shredder

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  • Description
  • Features/Advantages
  • Technical Specifications

The Shredder – Carbon Steel Plastic Shredder is a robust single-shaft shredder with a powerful two-speed swing-type hydraulic pusher. This design effectively prevents material blockages and reduces wear on internal guide rails.

SHREDDER - CARBON STEEL PLASTIC SHREDDER

Shredder – Carbon Steel Plastic Shredder Crafted using a special welding process, this model comes up with a stronger mechanical structure. Its single-machine crushing capacity surpasses other brands by 30-40%, making it ideal for recycling diverse waste materials. Featuring a 750mm diameter effective V-type rotor ranging from 1500mm to 3000mm in width, its low speed of 45rpm ensures smooth operation with high torque.

The hydraulic workstation is seamlessly integrated with the shredder chamber, saving space, protecting the hydraulic station, and facilitating easy replacement and maintenance. The Carbon Steel Plastic Shredder incorporates an intelligent PLC control system. The rotor can be hardened and made wear-resistant as per customer specifications. Tailored water cooling systems are available to suit different shredded materials. These Carbon Steel Plastic Shredder demands and find application in wide or thick waste cardboard, refrigerator shells, large household appliance shells, daily life waste products, rubber goods, and automobile tires.

Features/Advantages

BELT CONVEYOR

The plastic waste is transported into the shredder using a belt feeding device. This mechanism utilizes an ABB/Schneider frequency converter for precise frequency control. The conveying speed of the belt feeding device is synchronized with the shredder’s capacity, automatically adjusting the conveyor belt speed based on the shredder’s current load.

METAL DETECTOR

An optional Ferrous Metal Permanent Magnetic Belt or a metal detector can stop metal objects from entering the shredder, effectively safeguarding the shredder blades.

HOPPER

A specially designed Carbon Steel Plastic Shredder hopper prevents material from scattering. The machine features a sizable filling hopper that can be loaded using a conveyor belt, forklift, crane, or wheel-loader. This adaptable funnel can be customized to meet specific needs, ensuring a consistent and cost-effective material supply.

HYDRAULIC RAM

The hydraulic pusher automatically directs material towards the cutter using load-sensitive controls. The hydraulic system includes overflow valves and volumetric flow controls that can be adjusted to match the requirements of the input materials.

ROTOR

The rotor, composed of seamless steel pipes with a 750mm diameter, operates at a speed of 52 rpm. It houses concave ground, aggressive, and 4-way rotating knives within its grooves. This setup reduces the cutting gap between the counter knives and the rotor, ensuring a high flow rate, low power consumption, and maximum output of processed material.

KNIFE BLADES KNIFE

Blades Material: DC53 – Higher hardness (62-64 HRc) post heat treatment compared to D2/SKD11
– Twice the toughness of D2/SKD11 with superior wear resistance
– Significantly higher fatigue strength compared to D2/SKD11

SCREEN

Beneath the rotor, a screen regulates the size of the needed flakes. Accessing the screen is convenient through a separate flap, enabling easy replacement. Hydraulic mechanisms facilitate the opening and closing of the screen.

SHREDDER CHAMBER

The shredder chamber is constructed using 30mm ultra-high hardness steel plates, providing wear resistance, corrosion resistance, reduced noise, and an extended service life.

MOTOR

Utilizing an imported WEG motor brand, this system features low energy consumption, minimal noise, and an extended service life.

ELECTRONIC CONTROL

The entire model incorporates frequency conversion control and complies with international standards like CE/CSA.

Technical Specifications

Item
Unit
TT-XS1500
TT-XS2000
TT-XS3000
Feed opening
mm
2540*1620
2540*2020
2540*2820
Rotor diameter
mm
750
750
750
Rotor speed
rpm
52
52
52
Motor power
kw
2*75
2*90
2*132
Number of rotor knives
pcs
76
96
136
Number of stator knives
pcs
4
5
7
Hydraulic feeding ram
kw
11
11
11
Standard screen
mm
40-100
40-100
40-100
Chamber size
mm
1500*1490
1500*1900
1500*2700
Machine Length a
Inches
141.73 inches
141.73 inches
141.73 inches
Machine Length b
Inches
131.89 inches
131.89 inches
131.89 inches
Machine Length c
Inches
137.8 inches
137.8 inches
137.8 inches

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  • About Us
  • Products
    • Test & Analytical
      • Prestressed Concrete Strand Testing
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      • Environmental Test Chamber
      • Optical Fiber Cable Testing Equipment
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      • Universal Testing Machines – Tensile Tester
    • Healthcare
      • Advanced Hospital & Medical Beds
      • BIRTHING BEDS, GYNECOLOGICAL EXAMINATION TABLES AND OBSTETRIC BEDS
      • Hospital Stretcher – Medical Stretcher
      • MEDICAL DEVICES AND ANALYZERS
      • Operating Table – Surgical Table
      • Surgical Light – Surgical Lamp
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      • Disintegration Tester
      • Dissolution Tester
      • Friability Tester
      • Leak Tester
      • Tablet Hardness Tester
      • Tap Density Tester
    • Plastic Recycling
      • CRUSHER
      • CUTTER COMPACTOR PELLETIZING SYSTEM
      • SHREDDER
      • SINGLE SCREW EXTRUDER
      • TWIN SCREW EXTRUDER
      • WASHING AND PELLETIZING LINE
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